Polymer Corporation/Polymer Liquid Resin Casting: 180 Pleasant Street Rockland, MA 02370 781-871-4606
Polymer Injection
Molding: 96 Palmer Road Monson, MA 01057
413-267-5524
Injection Molding Continued ...
Company: Sporting firearms manufacturer Product: High-end, over/under shotgun. Parts: Butt stock, comb and fore end. Forearm inserts. Recoil pad, backing plate, and spacer. Materials: Custom glass-fiber-filled plastic material blended by Polymer and selected for low weight, chemical resistance, stiffness, low and high temperature performance, and weatherability. TPE overmold and recoil pad material. Special grade of 50% glass filled nylon for forearm insert. Secondary Operations: Overmold butt stock, fore end, and recoil pad. Assemble comb. Color: Black. Finish: Textured finish.
Company: Manufacturer of motion control solutions
Product: Overhead storage compartment opening hinges for Boeing and Airbus commercial aircraft. Parts: Complete bin door opening hinge sets uniquely designed to integrate hinge, actuation and dampening functions. Material: Glass filled Ultem selected to meet FAA requirements for strength, flammability, chemical resistance and temperature. Color: Beige. Finish: Matte.
Company: Railcar systems provider
Product: Control valve for freight car braking system. Parts: Interior ball valve plus other plastic system components within metal housing. Materials: Selected to withstand extremely harsh operating environment. Special grade of 50 percent glass filled nylon. Molded in metal insert for additional strength. Secondary Operations: Sonic welded dust cap. Color: Black. Finish: Smooth finish that is difficult to achieve. High mold termperatures utilized to submerge glass fibers.
Company: Global leader in medical, aesthetic and ophthalmic laser systems
Product: Hand-held device for laser hair removal system. Parts: Injection mold left and right handle pieces, trigger, and device cradle. Injection molded parts were cast until increased volumes warranted transition to molding. Also use casting to encapsulate delicate and expensive laser and cooling assembly in device front tip shell.
Materials: Cycolac handle pieces and trigger. TPE cradle. Shore D-85 cast polyurethane front tip. Secondary Operations: Sonic weld inserts into handles. Install trigger retention pin. Two-color pad printing for graphics.
Colors: Gray. Contrast gray cradle. Finish:Textured finish. Smooth sanded finish front tip.